How to design and develop non-standard automation equipment

When the customer tells the functions and requirements of non-standard automation equipment, how should we design a non-standard equipment? When you open the computer to open the software, you don't know where to start, which part of the first design, which part of the design, Dongguan Shenlide Automation equipment Co., Ltd. to introduce how to design non-standard automation equipment, what is the development process.

In general, first identify the development of the project, which is derived from a clear customer needs. Next is to analyze the type of product the customer needs, and then, it starts to draft the design, and conduct institutional review to machining parts and standard parts procurement, and until the required products are produced.

1. Determine development projects and understand customer needs

1. Product quality requirements

2. Equipment production efficiency requirements

3. Operating environment of the device

Second, analyze the product

1. Understand the production process of products

2. Understand the dimension requirements and incoming materials in all aspects of products

3. Communicate with customers about matters needing attention in the production process

4. Technical parameters of the device location

Three, formulate the plan

Engineering personnel discuss and analyze and make equipment plans, including:

1. Schematic diagram of equipment (overall schematic diagram, partial schematic diagram)

2. Introduction of each part of the organization

3. Action instructions

4. Equipment technical parameters

Iv. Program review

The audit team is composed of engineering personnel to audit the scheme, and the audit content includes:

1. Feasibility assessment of equipment

2. Equipment cost assessment

3. Evaluation of equipment production efficiency

4. Structural feasibility assessment of each part

5. Plan rectification

Rectify the problems discussed during the plan review.

Vi. The customer determines the design scheme

The design scheme is submitted to the customer, and the customer determines the scheme according to the demand.

7. Design and development

The engineering department arranges engineers to design the mechanism and make machine assembly drawings and parts drawings (parts labeling is in accordance with national standards)

Select the executive components, electronic control parts and list the processing parts list and standard parts requisition, operation instructions.

Eight, organization audit

The audit team is composed of engineering personnel to audit the drawings designed, and the audit content includes:

(1) Whether the machine structure is reasonable: functionality (ability and accuracy), stability, safety, humanization (convenience of operation) and appearance.

(2) Whether the production efficiency of the designed machine meets customer needs.

(3) Machine cost.

(4) Each part of the mechanism should be simple and easy to debug and maintain.

(5) Each part of the parts should be as simple and easy to process as possible.

(6) The selection of each actuator is reasonable.

Ix. Spare parts processing and standard parts procurement

1 parts processing part diagram for machine parts processing (parts processing must be strictly in accordance with the parts diagram, parts accuracy, processing technology for processing, to ensure the accuracy of parts and parts processing technology).

2. The purchaser shall contact the supplier to purchase standard parts according to the list of standard parts

X. Inspection and warehousing of processed parts and standard parts

Inspection personnel according to the parts drawing and standard parts list, check the dimensional accuracy of processed parts, processing technology, standard parts model, installation size for inspection, after passing the warehouse management personnel storage

11. Machine assembly

1. The assembly department shall arrange personnel to assemble and debug the machine, and the assembly personnel shall collect the processed parts and standard parts from the warehouse according to the processed parts list and standard parts list.

2. The assembly personnel shall assemble the machine strictly according to the assembly drawing:

A). Whether the assembly of all parts and executive components is correct

B). All moving parts move smoothly without interference

C). All fasteners and joints shall be securely fastened and reliably connected3. The industrial control department shall arrange electrical engineers to carry out power distribution, machine programming and debugging according to the operation instructions

Xii. Machine debugging

Assembly personnel in accordance with the product engineering drawings provided by customers to carry out machine debugging, after the completion of debugging proofing, to the customer to determine the quality of their products

Xiii. Packaging and shipment

1. Check all fasteners and joint connections to ensure they are in place and reliable

2. Clean the appearance of the device and paste necessary labels and labels

3. Indicate the separation position, straighten out the separation line, and reasonably split the equipment

4. Necessary protection measures (rust and moisture proof).

5. Prepare spare parts, operation manual, wiring diagram and other technical data.